Wholesale Pin Type Glass Insulator 70kN U70BS
Product Main Parameters
Model | Diameter D (mm) | Spacing H (mm) | Creepage Distance L (mm) | Mechanical Load (kN) | Weight (kg) |
---|---|---|---|---|---|
U70BS | 255 | 127 | 320 | 70 | 3.5 |
Common Product Specifications
Rated Voltage | Application | Material | Color |
---|---|---|---|
33kV | Transmission lines | Fiberglass | Jade green |
Product Manufacturing Process
Manufacturing pin type glass insulators involves a comprehensive process that ensures high quality and durability. The process starts with the selection of high-grade raw materials, primarily silica sand, soda ash, and limestone, which are mixed in precise proportions. The mixture is then melted in a furnace at temperatures exceeding 1,400°C to form molten glass. This molten glass is shaped into insulators through pressing or blowing, followed by annealing to relieve internal stresses. To enhance mechanical strength, the insulators undergo a tempering process, where they are rapidly cooled after being heated to a specific temperature. This process endows the glass with high impact resistance and dielectric strength, making it ideal for use in high voltage applications. Additionally, quality checks, including visual inspections and mechanical testing, ensure each insulator meets the stringent standards required for power transmission lines.
Product Application Scenarios
Pin type glass insulators are extensively employed in power transmission and distribution networks, particularly in regions with challenging environmental conditions. Due to their excellent dielectric properties and environmental resistance, they are widely used in overhead transmission lines, supporting conductors and isolating them from utility poles and transmission towers. The transparency of glass allows for easy identification of defects, providing a reliable solution for maintaining uninterrupted power flows. They are suitable for systems ranging from 11kV to 69kV, and with advancements in design, are also implemented in higher voltage scenarios. In addition to power distribution, these insulators find applications in industrial settings where exposure to high temperatures and chemical substances necessitates robust insulation materials.
Product After-Sales Service
- Comprehensive warranty covering manufacturing defects
- 24/7 customer support for technical queries and installation guidance
- Replacement policy for defective units within warranty period
- Regular follow-up to ensure product performance
- On-site inspections and maintenance recommendations
Product Transportation
- Secure packaging in wooden crates with cushioning materials to prevent damage
- Option for bulk orders to be shipped in pallets for cost efficiency
- Coordination with reliable logistics partners for timely delivery
- Tracking facilities to monitor shipment status
Product Advantages
- High transparency for easy defect detection
- Resistance to harsh environmental conditions
- Self-cleaning properties reducing maintenance costs
- Excellent dielectric strength ensuring electrical insulation
- Thermal stability suitable for various climates
Product FAQ
- What is the daily output of the U70BS insulator? Our daily production capacity for the U70BS glass insulator is 10,000 pieces, ensuring prompt fulfillment of bulk orders for global distribution.
- Can the U70BS insulators be used in coastal areas? Yes, the U70BS insulators are designed to withstand harsh environmental conditions, including saline and humid environments, making them suitable for coastal areas.
- What certifications does the U70BS insulator have? The U70BS insulator is certified under ISO9001, ensuring it meets international quality management standards for reliable performance.
- How are the insulators packaged for transportation? Insulators are packaged in sets of six within sturdy wooden crates, which are then placed on pallets to ensure safe and secure transportation.
- Are there customization options for the U70BS insulator? While our standard insulators come with specified features and capacities, we can explore customization options for large volume orders to meet specific requirements.
- What are the payment terms for purchasing the U70BS insulator? We offer flexible payment terms including T/T, L/C, and FCA, to accommodate the diverse needs of our customers.
- How durable are the U70BS insulators in extreme temperatures? Our glass insulators are tested for thermal stability, successfully operating in environments with significant temperature fluctuations without compromising integrity.
- How does the self-cleaning property of glass benefit the installation? The smooth surface of glass allows rainwater to easily clean dust and dirt, reducing the need for frequent maintenance and ensuring consistent performance.
- Are there any installation guidelines provided? Yes, we provide comprehensive installation manuals and offer technical support to ensure correct setup and safety during installation.
- What is the estimated lifespan of the U70BS insulator? Properly installed and maintained, the U70BS insulator can last several decades, thanks to its robust construction and material properties.
Product Hot Topics
- Why Choose Wholesale Pin Type Glass Insulator Over Composite Insulators? As a leading manufacturer, we offer a reliable supply of wholesale pin type glass insulators known for their transparency and self-cleaning properties, providing a distinct advantage over composite insulators, which may not offer the same durability in extreme conditions. Our glass insulators not only perform well in a variety of environments but also continue to be a cost-effective solution for high voltage applications worldwide.
- Maintaining Wholesale Pin Type Glass Insulators in Adverse Weather Our glass insulators are designed with a focus on resilience, making maintenance in adverse weather conditions a breeze. Their inherent self-cleaning properties mean that rainwater helps in naturally cleaning the surface, reducing maintenance frequency and costs. The dielectric advantages and strength of glass ensure they remain a preferred choice, even when faced with challenging climates.
- Optimizing Power Transmission with Wholesale Pin Type Glass Insulators The deployment of pin type glass insulators is integral to optimizing power transmission systems. Our wholesale offerings are designed to meet the unique demands of modern power grids by providing exceptional insulation and mechanical properties. These insulators ensure efficient power flow and contribute to reducing transmission losses, making them a vital component in enhancing grid performance.
- Comparative Analysis of Wholesale Pin Type Glass Insulators Vs. Porcelain Insulators While porcelain has been a traditional choice, wholesale pin type glass insulators offer several advantages, including better visibility for defect detection and superior environmental resistance. Our glass insulators are lighter and easier to handle, which makes them a compelling alternative for installations where weight and transparency are critical factors.
- The Future of High Voltage Applications with Wholesale Pin Type Glass Insulators As the global demand for efficient energy solutions grows, wholesale pin type glass insulators stand at the forefront of advancements in high voltage applications. Their durability, reliability, and cost-effectiveness make them indispensable in today's energy landscape, and ongoing research continues to enhance their performance for future applications.
- Cost Efficiency of Wholesale Pin Type Glass Insulators in Large Scale Projects Our wholesale pin type glass insulators are not only competitive in price but also in performance, providing a cost-effective solution for large-scale power transmission projects. With a positive track record in various international markets, these insulators offer long-term savings through reduced maintenance and operational reliability.
- Wholesale Pin Type Glass Insulators: A Solution for Sustainable Energy Infrastructure Incorporating wholesale pin type glass insulators into power infrastructure contributes to sustainability by promoting efficient energy transmission and reducing material waste. Their long lifespan and minimal maintenance requirements align with the global push towards developing greener and more sustainable energy solutions.
- Installing Wholesale Pin Type Glass Insulators: Best Practices Ensuring a successful installation of wholesale pin type glass insulators involves following best practices for handling and fitting. Our technical support provides detailed guidance on installation procedures to minimize risk and ensure maximum performance from each insulator, guaranteeing long-term operational success.
- Environmental Impact of Using Wholesale Pin Type Glass Insulators The environmental benefits of using glass insulators stem from their longevity and resistance to degradation. Unlike some materials, they do not release harmful substances into the environment over time, making them a preferred option for projects focused on sustainability and environmental stewardship.
- Research and Development: The Evolution of Wholesale Pin Type Glass Insulators Continuous investment in research and development ensures that our wholesale pin type glass insulators remain at the cutting edge of technology. By integrating innovations in material science and manufacturing processes, we ensure that our insulators meet the evolving needs of modern electrical networks, maintaining their position as a cornerstone of power distribution infrastructure.
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