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Wholesale Double-Umbrella Suspension Insulators - 100kN

Short Description:

Our wholesale double umbrella 3 insulators offer superior mechanical strength and insulation, perfect for high voltage line applications.


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Product Details

ParameterDetails
Diameter (D)280mm
Spacing (H)146mm
Creepage Distance450mm
Coupling Size16mm
Mechanical Failing Load100kN
Tension Proof50kN
Dry Power-frequency Withstand Voltage80kV
Wet Power-frequency Withstand Voltage45kV
Dry Lightning Impulse Withstand Voltage120kV
Puncture Withstand Voltage130kV
Net Weight6.3kg

Common Product Specifications

ModelDetails
UG70B146/450DMech. Load 70kN, Dry Voltage 80kV
UG100B146/450DMech. Load 100kN, Dry Voltage 80kV
UG120B146/450DMech. Load 120kN, Dry Voltage 80kV

Product Manufacturing Process

The manufacturing process of our wholesale 3 insulators starts with the careful selection of high-quality raw materials. The tempered glass, iron caps, and steel feet are meticulously checked for compliance with industry standards. Melting, pressing, and tempering are carried out using advanced equipment imported from Germany and Italy, ensuring consistent quality. The glass components undergo strict homogenization treatments to enhance strength and reliability. After forming, each insulator is subjected to rigorous cold and hot impact tests. Final assembly involves precision gluing and inspection before packaging. Our commitment to excellence ensures the delivery of products that meet the highest performance criteria, supporting a stable power grid infrastructure. This process is corroborated by extensive literature on modern insulator manufacturing techniques.

Product Application Scenarios

Wholesale double umbrella 3 insulators are indispensable in high-voltage power transmission lines. They provide the necessary insulation and structural support to manage electrical loads effectively, even under adverse weather conditions. Their robust design is particularly suited for areas prone to heavy pollution and humidity, where the risk of flashover is significant. The insulators' high mechanical strength and resistance to environmental degradation make them ideal for long-term installation in remote substations and on critical transmission towers. According to authoritative studies, such insulators play a crucial role in maintaining grid stability and enhancing the safety of electrical distribution networks across diverse geographic regions.

Product After-Sales Service

At Huayao, we provide exceptional after-sales support for our wholesale 3 insulators. Customers can reach out to our dedicated service team for installation guidance, troubleshooting, and maintenance tips. We offer a warranty period that covers manufacturing defects. Our commitment to customer satisfaction means we are always ready to replace or repair any product that does not meet our quality standards.

Product Transportation

Our wholesale 3 insulators are carefully packaged in wooden cases and secured on pallets to ensure safe transport. Each shipment is handled with care to minimize the risk of damage during transit. We offer flexible shipping options through Ningbo and Shanghai ports, with tracking available for all orders. Customers can expect timely delivery as per the agreed schedule.

Product Advantages

  • High mechanical strength and durability.
  • Excellent resistance to environmental stresses.
  • Competitive pricing for wholesale 3 insulators.
  • Compliance with international standards like IEC.
  • Customizable to meet specific project requirements.

Product FAQ

  • What is the minimum order quantity for wholesale 3 insulators? The minimum order quantity is 10 pieces, allowing flexibility for both small and large projects.
  • How do you ensure the quality of your insulators? Each insulator undergoes rigorous testing and quality control processes to ensure it meets international standards.
  • Can these insulators be used in extreme weather conditions? Yes, our insulators are designed to withstand harsh environmental conditions, offering reliable performance in diverse climates.
  • What are the shipping options available? We offer shipping via major ports like Ningbo and Shanghai, with various logistics partners to choose from for efficient delivery.
  • Do you provide installation support? Yes, we offer comprehensive support for installation and provide detailed guidelines to ensure proper setup.
  • Are these insulators customizable? We offer customization options to match specific customer and project requirements.
  • What certifications do your insulators have? Our insulators are certified under ISO9001 and comply with IEC standards.
  • How do I place a bulk order? Contact our sales team with your requirements, and we'll provide a detailed quotation and support you through the ordering process.
  • What is your warranty policy? We offer a robust warranty that covers manufacturing defects, ensuring peace of mind with every purchase.
  • Can I request a sample before placing an order? Yes, samples can be requested to evaluate product quality and suitability for your application.

Product Hot Topics

  • Wholesale Benefits of 3 Insulators Securing high-quality insulators at wholesale rates can significantly reduce overall project costs, making it a viable option for large-scale transmission line deployments. Our products offer enhanced durability and safety, vital for ensuring stable electricity distribution.
  • Innovations in Glass Insulator Technology Recent advancements in glass insulator manufacturing include improved tempering processes and material compositions, which increase the mechanical and electrical performance of these crucial components. Such innovations are driven by a need to support higher transmission voltages while maintaining safety and efficiency.
  • Importance of Insulator Customizations Tailoring insulators to specific project requirements can optimize their performance and lifespan. Customizations include adjustments in design dimensions, load capacities, and material enhancements, allowing us to meet unique environmental or technical challenges.
  • The Role of Insulators in Power Grid Security Insulators act as a frontline defense in power systems, preventing electrical faults and enhancing operational reliability. They must be robust enough to handle electrical stresses and environmental threats to safeguard the continuity of power supply.
  • Deployment of 3 Insulators in Renewable Energy As the demand for renewable energy sources grows, so does the need for reliable transmission infrastructure. Our 3 insulators are designed to support the unique requirements of solar and wind energy projects, where power transmission is often subjected to harsh environmental conditions.
  • Global Supply Chain Challenges in Insulator Manufacturing The insulator industry faces various supply chain challenges, including material shortages and logistic disruptions. However, strategic planning and diversification of suppliers have helped mitigate these challenges, ensuring a steady production rate and timely deliveries.
  • Environmental Benefits of Using Glass Insulators Glass insulators are environmentally friendly due to their long-lasting nature and recyclability. They contribute to sustainable energy infrastructures by reducing the frequency of replacements and lowering the ecological impact of power transmission.
  • Technical Aspects of Insulator Testing Ensuring insulator reliability involves rigorous testing under simulated conditions. Tests include mechanical endurance, electrical load performance, and environmental resilience, all of which certify the insulator's ability to function in real-world scenarios.
  • Insulators' Impact on Power Loss Reduction Using high-quality insulators can significantly reduce power losses across transmission lines. This contributes to greater energy efficiency and cost savings over time, highlighting the importance of investing in top-grade insulator solutions for infrastructure development.
  • Future Trends in Insulator Technology The insulator industry is continually evolving, with future trends focusing on enhanced durability, smart monitoring capabilities, and compatibility with emerging smart grid technologies. These advancements will play a critical role in shaping the future of power distribution networks.

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