Manufacturer of Stay Porcelain Insulator 70kN
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Product Main Parameters
| Parameter | Value |
|---|---|
| Rated Voltage | 33kV |
| Color | Brown/White |
| Minimum Order Quantity | 10 pieces |
| Place of Origin | Jiangxi, China |
Common Product Specifications
| Specification | Details |
|---|---|
| Diameter (D) | 255mm |
| Spacing (H) | 146mm |
| Creepage Distance | 295/320mm |
| Coupling Size | 16mm |
| Mechanical Failing Load | 111kN |
| Tension Proof | 55.5kN |
| Dry Power-frequency Withstand Voltage | 70kV |
| Wet Power-frequency Withstand Voltage | 40kV |
| Puncture Withstand Voltage | 110kV |
Product Manufacturing Process
The manufacturing of stay porcelain insulators involves a series of meticulously controlled procedures to ensure optimal quality and performance. The process begins with the mixing of raw materials to form a homogeneous paste, which is then shaped into the desired insulator design. After shaping, the insulator is subjected to a drying phase to remove excess moisture, enhancing structural integrity. The surface of the insulator is then coated with a glaze, which not only improves its aesthetic appeal but also contributes to its weather resistance. This is followed by high-temperature firing in a kiln, where the physical and electrical properties of the porcelain are fortified. Once fired, the insulators undergo assembly and routine testing to ensure they meet all established industry standards. Finally, each insulator is packaged with precision, ready for safe transport to clients worldwide.
Product Application Scenarios
Stay porcelain insulators play a vital role in the electrical engineering sector, specifically within power transmission and distribution systems. These insulators are strategically deployed to provide mechanical support and electrical insulation for overhead conductors, preventing current leakage and enhancing the overall reliability of power lines. Their utilization spans across various infrastructure projects, including high-voltage power lines, where their robust design caters to the high-stress demands imposed by environmental factors like wind and ice. Additionally, stay insulators are integral to guy wire applications, where they interrupt potential electrical paths, ensuring the stability and safety of support structures such as poles and towers. Their versatility and durability make them indispensable assets in both urban and rural energy networks.
Product After-Sales Service
Our commitment to customer satisfaction extends well beyond the purchase. We offer comprehensive after-sales support, including technical assistance, product installation guidance, and maintenance recommendations. Should any issues arise, our dedicated service team is ready to provide prompt solutions and replacements, if necessary.
Product Transportation
To guarantee the safe delivery of our insulators, we employ rigorous packaging protocols. Each unit is securely packaged in protective casing and placed on pallets, ensuring they withstand the rigors of international shipping. We partner with reliable logistics companies to facilitate timely and efficient transportation to the desired location.
Product Advantages
- High mechanical and electrical strength, ensuring performance under extreme conditions.
- Manufactured by a trusted stay porcelain insulator manufacturer with decades of experience.
- Resistance to environmental factors, reducing maintenance requirements and extending lifespan.
- Cost-effective solutions that meet and exceed industry standards.
Product FAQ
- What materials are used in the manufacturing of stay porcelain insulators?
Our stay porcelain insulators are made from high-quality porcelain, known for its excellent insulating properties and resistance to environmental factors. Porcelain is the material of choice for its durability and reliability under various weather conditions.
- What are the standard dimensions of the stay porcelain insulator?
The standard dimensions for our stay porcelain insulator include a diameter of 255mm and spacing of 146mm. These specifications are designed to optimize performance in power transmission applications.
- How long is the lifespan of a stay porcelain insulator?
With proper maintenance and routine inspections, our stay porcelain insulators can have a lifespan exceeding several decades. Their robust design and high-quality materials contribute to their enduring performance.
- Can these insulators withstand extreme weather conditions?
Yes, our stay porcelain insulators are designed to endure extreme weather conditions, including heavy winds, ice, and storms. Their mechanical strength and electrical integrity remain uncompromised even in adverse environments.
- What is the minimum order quantity?
The minimum order quantity for our stay porcelain insulators is 10 pieces. This allows for flexibility in catering to both large-scale and smaller projects.
- How are the insulators tested for quality assurance?
Each stay porcelain insulator undergoes rigorous testing processes, including mechanical and electrical integrity assessments. These tests are performed to ensure compliance with industry standards and customer specifications.
- What kind of maintenance do these insulators require?
Stay porcelain insulators are low-maintenance. However, periodic inspections to check for dirt accumulation and minor surface damage are recommended to ensure continued optimal performance.
- Where are these insulators typically used?
Our stay porcelain insulators are employed in power transmission and distribution systems, particularly in high-voltage lines and support structures such as guy wires and transmission towers.
- Do you offer customization for specific project needs?
Yes, we offer customization according to specific project requirements. Our team of experts can tailor the design and specifications to meet unique customer demands, ensuring optimal performance in their intended application.
- What is the turnaround time for order fulfillment?
The turnaround time varies depending on the order size and customization requirements. However, we are committed to timely delivery and will provide an estimated timeline upon order confirmation.
Product Hot Topics
The role of stay porcelain insulators in modern power grids is crucial for maintaining efficiency and safety. As a manufacturer, we focus on producing high-quality insulators that meet the evolving demands of electrical infrastructure, ensuring reliable performance and long-lasting durability.
Stay porcelain insulators and environmental resilience: As a leading manufacturer, we emphasize the importance of creating insulators that withstand environmental challenges such as weather, pollution, and UV exposure, contributing to sustainable power distribution systems.
The benefits of choosing a reputable manufacturer for stay porcelain insulators include assured quality, compliance with global standards, and technical support, which are essential for the continuity of power systems under variable conditions.
The future of stay porcelain insulator technology lies in continued innovation and adaptation to the changing needs of power grids. Our research and development efforts focus on enhancing insulation properties, mechanical strength, and environmental resistance.
Understanding the manufacturing process of stay porcelain insulators helps in recognizing the value they add to electrical grids. Our dedication to quality control ensures each insulator meets high standards before it reaches our customers.
Stay porcelain insulators: balancing cost and performance. As a manufacturer, we strive to offer cost-effective solutions without compromising on quality, providing value for our clients in diverse electrical projects.
Global distribution of stay porcelain insulators highlights their critical role in international power systems. Our export capabilities as a manufacturer allow us to serve markets across different continents, boosting grid stability and performance worldwide.
What sets our stay porcelain insulators apart is our commitment to quality assurance and innovative design. Each product reflects our dedication to excellence and customer satisfaction in the electrical manufacturing industry.
The integration of stay porcelain insulators into smart grid technology represents a step forward in the modernization of power infrastructure, where they contribute to enhanced system reliability and operational efficiency.
As a manufacturer, our focus on sustainability extends to the production of stay porcelain insulators. By using eco-friendly practices and materials, we contribute to the development of greener electrical grids around the world.
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