Manufacturer of 3 Insulators: High Voltage Glass Solutions
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Product Main Parameters
| Model Number | Diameter (mm) | Spacing (mm) | Creepage Distance (mm) | Mechanical Load (kN) | Voltage (kV) | Weight (kg) |
|---|---|---|---|---|---|---|
| U120BL | 255 | 127 | 320 | 120 | 33 | 3.6 |
Common Product Specifications
| Material | Rated Voltage | Application | Color |
|---|---|---|---|
| Fiberglass | 12kV | Insulation | Jade Green |
Product Manufacturing Process
The manufacturing process of glass insulators involves several critical stages that ensure the integrity and performance of the final products. Initially, high-quality raw materials are selected and subjected to automatic batching to guarantee consistency. The melting stage employs advanced kilns to form a homogenous glass mixture. The glass is then molded into desired shapes using high-precision presses. Uniform tempering increases the strength and durability of the insulators, which are further refined through cold and hot shock treatments. The next step involves homogenization, ensuring uniformity in structure and performance. The final stages encompass gluing, maintenance, and strict quality inspections before the insulators are packaged and dispatched. This meticulous process, based on industry standards, ensures each insulator meets stringent performance criteria.
Product Application Scenarios
Glass insulators produced by Huayao Electric play a critical role in ensuring the stability and safety of electrical transmission systems. Their primary applications are in high-voltage transmission lines where they provide necessary insulation between the electrical conductors and transmission towers. These insulators are designed to withstand environmental factors such as temperature fluctuations, rain, and UV radiation, making them suitable for use in diverse climatic conditions. Additionally, their robustness and durability offer substantial advantages in industrial settings, where maintaining uninterrupted power supply is crucial. The superior dielectric properties of glass make these insulators an excellent choice for both AC and DC applications, supporting efficient energy distribution across vast networks.
Product After-Sales Service
We believe in maintaining strong relationships with our clients through comprehensive after-sales support. Our team provides technical assistance and troubleshooting services to ensure optimal product performance throughout its lifespan. We facilitate easy access to replacement parts and extend warranty provisions as per standardized guidelines. Customer satisfaction is our priority, and we are committed to addressing any concerns promptly and efficiently.
Product Transportation
Huayao Electric ensures secure and timely delivery of insulators through robust packaging solutions and reliable shipping partners. Each insulator is packed in wooden cases and placed on pallets to prevent damage during transit. We collaborate with leading logistics companies to ensure timely delivery to domestic and international clients, keeping them informed at every stage of the shipping process. Our strategic location in Jiangxi, China, allows us to efficiently serve global markets.
Product Advantages
- High mechanical strength and electrical reliability
- Resistance to environmental degradation
- Manufactured using advanced German and Italian equipment
- Cost-effective solutions with factory direct pricing
- Compliant with international standards such as IEC60383
Product FAQ
- What materials are used in manufacturing?
Our insulators are crafted from high-quality fiberglass and tempered glass, ensuring durability and high performance.
- What is the daily production capacity?
Our facility can produce up to 10,000 pieces of 120kN toughened glass insulators daily.
- Are the insulators suitable for all climates?
Yes, these insulators are designed to withstand various environmental conditions, including temperature fluctuations and moisture.
- What certifications do the products have?
Our insulators meet ISO9001 standards and possess certifications from relevant industry authorities.
- What is the minimum order quantity?
The minimum order quantity for our glass insulators is 10 pieces.
- Can third-party inspections be arranged?
Yes, we welcome third-party inspections by organizations like Intertek, BV, and SGS to ensure quality compliance.
- What is the typical delivery time?
Delivery times vary based on order size and destination but generally range from 4-6 weeks.
- Do you offer custom solutions?
We provide tailored insulator solutions to meet specific customer requirements and project needs.
- How do you ensure product quality?
Quality is ensured through a comprehensive manufacturing process involving rigorous testing and quality control measures at every stage.
- What are the key benefits of using glass insulators?
Glass insulators offer high dielectric strength, durability, and resistance to environmental factors, which are vital for safe and efficient power distribution.
Product Hot Topics
- Insulator Durability in Extreme Conditions
As a leading manufacturer, Huayao Electric is committed to producing insulators that excel in performance even under severe environmental conditions. Our glass insulators are engineered to withstand drastic temperature changes, UV exposure, and moisture, ensuring uninterrupted power transmission. Utilizing cutting-edge equipment from Germany and Italy, we maintain stringent quality control throughout the production process, which has earned us the trust of clients worldwide. The protective properties of our insulators ensure the prevention of power outages and contribute significantly to maintaining grid reliability.
- Comparing Glass and Plastic Insulators
In the power transmission industry, choosing between glass and plastic insulators depends on specific application needs. As a manufacturer of 3 insulators, Huayao Electric offers insight into this choice. Glass insulators are known for their strength, resistance to aging, and superior dielectric properties, making them ideal for high-voltage applications. In contrast, plastic insulators provide a lightweight and cost-effective solution for less demanding environments. Both have unique advantages, but glass insulators remain preferable for environments requiring long-term reliability and resistance to harsh conditions.
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