Factory Direct: 240kN Glass Insulators, 2 Good Choices
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Product Main Parameters
| Type | Diameter D (mm) | Spacing H (mm) | Creepage Distance L (mm) | Size of Coupling (mm) | Mechanical Failing Load (kN) | Mechanical Routine Test (kN) | Power Frequency Withstand Voltage DRY (kV) | Power Frequency Withstand Voltage WET (kV) | Lighting Impulse Withstand Voltage (kV) | Min Power Frequency Puncture Voltage (kV) | Net Weight per Unit (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| U240BP/170M | 420 | 170 | 380 | 24 | 240 | 120 | 60 | 50 | 95 | 130 | 7.5 |
Common Product Specifications
| Model Number | Material | Application | Rated Voltage | Place of Origin | Certificate | Standard | Color |
|---|---|---|---|---|---|---|---|
| U240BP/170M | Fiberglass | High voltage | 33kV | Jiangxi, China | ISO9001 | IEC60383 | Jade green |
Product Manufacturing Process
In the manufacturing of glass insulators, the process commences with the careful selection of raw materials like silica sand, limestone, and soda ash, which are mixed and melted in a furnace at temperatures exceeding 1400°C. The molten glass is molded into insulator shapes using a pressing technique. Once formed, the insulator undergoes tempering, a controlled reheating and rapid cooling process that enhances mechanical strength and thermal shock resistance. Advanced quality checks ensure the product meets stringent international standards. Based on research, this systematic process is pivotal in producing insulators that are both robust and efficient under high-voltage conditions.
Product Application Scenarios
Glass insulators are essential in overhead transmission lines and substations, providing insulation and mechanical support for conductors. They are particularly beneficial in environments exposed to severe weather conditions such as heavy rain, dust, and extreme temperatures, as demonstrated in studies. These insulators ensure efficient and uninterrupted power flow, making them indispensable for modern power grids. By isolating electrical conductors, they prevent energy loss and mitigate risks of electrical faults, thereby enhancing the reliability and safety of power distribution systems.
Product After-Sales Service
We offer comprehensive after-sales support, including installation guidance, maintenance tips, and prompt resolution of any product-related issues. Our factory-trained technicians are available to ensure the optimal performance of our 2 good insulators, addressing queries efficiently to ensure customer satisfaction.
Product Transportation
Our glass insulators are packaged securely for international shipping to prevent damage during transit. We collaborate with reputable logistics providers to ensure timely delivery to your location, maintaining the integrity of our products from factory to end user.
Product Advantages
Our factory produces 2 good insulators with high mechanical strength, excellent dielectric properties, and resistance to weather-induced stress. They are lightweight, easy to handle, and cost-effective, offering substantial savings in line construction.
Product FAQ
What are the key materials used in manufacturing these insulators?
The main materials include high-quality glass and reinforced fiberglass, ensuring durability and excellent thermal and electrical insulating properties. Our factory ensures these elements are sourced responsibly for 2 good insulators.
How do glass insulators perform in adverse weather conditions?
Glass insulators are designed to withstand extreme weather, including heavy rain, high winds, and temperature fluctuations. Their robust construction minimizes the risk of operational failures, maintaining reliable performance.
What voltage levels are these insulators suitable for?
These insulators can handle ultra-high voltage transmission lines ranging from 10kV to 500kV, making them versatile for various power distribution networks.
Can these insulators be used in polluted environments?
Yes, our product range includes pollution-resistant types specifically designed to maintain performance in areas with high air pollution or salt spray, ensuring reliable power delivery.
What makes your insulators environmentally friendly?
Our production process prioritizes energy-efficient methods and uses recyclable materials. Additionally, glass insulators do not release harmful substances, contributing to a sustainable power grid framework.
Are your insulators prone to vandalism?
Our insulators are engineered to withstand physical impact, reducing susceptibility to vandalism. The tempered glass is less prone to shattering, providing added security and longevity.
What installation support do you offer?
We provide comprehensive installation manuals and video tutorials. Additionally, our support team is available for consultation to ensure the safe and effective deployment of our products.
How do your insulators contribute to cost savings?
The lightweight design minimizes metal use, reducing line costs significantly while preserving structural integrity, ultimately offering savings in both material and labor.
How do they compare with other types of insulators?
Glass insulators offer superior resistance to environmental stress and maintain consistent performance without the degradation often seen in polymer insulators over time.
What quality checks are in place?
Our factory implements rigorous quality control measures from raw material selection to final inspection, ensuring each unit meets international quality standards for 2 good insulators.
Product Hot Topics
Enhancing Grid Stability with Glass Insulators
As the foundation of resilient power grids, glass insulators play a critical role in maintaining consistent energy flow across vast networks. Our factory's production of 2 good insulators ensures that electrical infrastructures remain robust against challenging environmental conditions, thereby enhancing grid stability.
Sustainable Energy Solutions with Glass Insulators
With the global shift toward renewable energy, our insulators are an ideal choice for supporting green initiatives. They ensure efficient energy distribution and are crafted with sustainability in mind, reaffirming our factory commitment to environmental stewardship through the use of recyclable materials.
Innovations in Insulator Design
Our factory's investment in research and development has led to breakthroughs in insulator design, resulting in 2 good insulators that outperform traditional options. Enhanced by cutting-edge technology, these innovations drive efficiency and durability in power systems worldwide.
Addressing Challenges in Electric Utilities
Electric utilities face numerous challenges, from grid optimization to resilience against natural disasters. Our 2 good insulators from the factory are crafted to confront these challenges, providing reliable performance and adaptability to evolving power demands.
Reducing Energy Loss with Advanced Insulators
Our insulators mitigate energy loss significantly, optimizing transmission efficiency and reducing operational costs. By leveraging the latest material science, our factory develops solutions that uphold performance and cost-effectiveness.
Importance of Insulator Quality in Power Transmission
High-quality insulators from our factory are essential for maintaining the integrity of power transmission lines. They prevent outages and service interruptions, underscoring the importance of quality in ensuring consistent power supply.
Expanding Global Reach of Jiangxi Huayao Electric
With exports to over 40 countries, our factory's production of 2 good insulators transcends borders. Our dedication to quality and diversity in product offerings has earned us a reputation for reliability on the international stage.
Technological Advances in Insulator Manufacturing
Our factory's incorporation of cutting-edge technology from Germany and Italy elevates the quality of 2 good insulators, setting a benchmark for innovation and efficiency in the electrical manufacturing sector.
Ensuring Safety in Transmission Lines
Safety is paramount in power systems, and our insulators are engineered to meet rigorous standards. They provide exceptional dielectric strength and mechanical stability, safeguarding both infrastructure and personnel.
Cost-Effective Solutions for Power Companies
Our 2 good insulators offer a cost-effective solution for power companies looking to optimize their transmission assets without compromising on quality. By providing durable, high-performance insulators, our factory supports the efficient allocation of resources within the power industry.
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