Factory Direct 100kN Glass Insulator - 2 Good Insulators
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Product Main Parameters
| Model Number | U100BL |
|---|---|
| Material | Glass |
| Rated Voltage | 33kV |
| Color | Jade Green |
| Net Weight | 3.5kg |
| Standard | IEC60383 |
Common Product Specifications
| Diameter D (mm) | 255 |
|---|---|
| Spacing H (mm) | 146 |
| Creepage Distance L (mm) | 320 |
| Mechanical Failing Load (kN) | 100 |
| Power Frequency Withstand Voltage DRY (kV) | 70 |
| Power Frequency Withstand Voltage WET (kV) | 40 |
Product Manufacturing Process
The manufacturing process of glass insulators involves several critical stages that ensure their durability and performance in high voltage applications. According to recent authoritative papers on glass insulator manufacturing, the process begins with the careful selection of raw materials. These materials are melted at high temperatures to form a homogeneous glass. The molten glass is then molded into insulator shapes, followed by a tempering process that enhances their strength by promoting uniform stress distribution within the material. Subsequent processes include cementing of iron caps and steel feet, applying quality control measures throughout. The Huayao factory's commitment to precision in these stages ensures that every insulator performs excellently under demanding conditions, offering reliable insulation and mechanical support in electrical networks.
Product Application Scenarios
The application scenarios for Huayao's glass insulators are diverse and integral to the stability of electrical systems. As detailed in recent technical papers, these glass insulators are essential in overhead transmission lines, providing insulation and mechanical support. They are particularly valuable in areas prone to pollution, where their design effectively mitigates electrical discharges. Furthermore, glass insulators are used in high voltage and extra high voltage networks, ensuring minimal power loss. The insulators' ability to perform under various environmental conditions, coupled with their mechanical robustness, makes them indispensable in both urban and rural network expansions, enhancing the overall reliability and efficiency of electric power transmission systems.
Product After-Sales Service
Huayao offers comprehensive after-sales support for our glass insulators. Customers benefit from a dedicated service team available to assist with installation advice, performance checks, and maintenance guidelines. Our warranty ensures that any defects or issues are promptly addressed with replacements or repairs. As part of our service, we provide technical consultations and training sessions to ensure optimal product usage. Customer satisfaction is our priority, and our after-sales service is designed to ensure the reliable and efficient operation of our insulators in all applications.
Product Transportation
Our glass insulators are transported using secure packaging techniques that ensure their integrity during transit. Each insulator is first wrapped in protective material, placed in robust wooden cases, and then stacked onto pallets for efficient and safe transport. We partner with reputable logistics providers to ensure timely delivery to our customers' locations, be it by sea, air, or road. Our logistics network covers over 40 countries, guaranteeing that our products reach global destinations effectively.
Product Advantages
- Manufactured in a factory with advanced technology.
- High mechanical and electrical performance.
- Durable and reliable, suitable for diverse environments.
- Complies with international standards.
- Competitive factory pricing due to direct production.
Product FAQ
What materials are used in the glass insulator?
The glass insulator is made from high-quality toughened glass, combined with iron caps and steel feet, ensuring durability and excellent electrical insulation.
What is the production capacity of the factory?
Our factory can produce over 10,000 pieces of glass insulators daily, thanks to our advanced manufacturing technology and skilled workforce.
Are the products compliant with industry standards?
Yes, all our insulators comply with IEC60383 standards and are tested to ensure compliance with GB, ANSI, BS, DIN, AS specifications.
How is the insulator packaged for shipping?
Each insulator is individually protected, placed in durable wooden cases, and stacked onto pallets to prevent damage during transport.
Can the factory accommodate custom orders?
Yes, we welcome custom orders and can adjust the specifications to meet unique requirements, ensuring customer satisfaction and specific application needs.
What after-sales support does the factory provide?
We offer full after-sales support, including technical guidance, training, and a warranty that covers any defects or issues.
What are the main applications for these insulators?
Our insulators are primarily used in overhead power transmission lines where they provide reliable insulation and mechanical support.
How does the insulator perform in polluted environments?
The design of our insulators minimizes leakage currents and mitigates discharge risks, making them effective in polluted environments.
Where does the factory source its raw materials?
We source our raw materials from reputable suppliers who meet our stringent quality and sustainability criteria, ensuring the highest product standards.
What makes glass a good insulator?
Glass is a good insulator due to its high dielectric strength and chemical stability, which prevents electrical leakage and ensures long-lasting performance.
Product Hot Topics
Quality Assurance in Glass Insulator Manufacturing
Ensuring the quality of glass insulators is crucial. At our factory, stringent quality checks are embedded at every stage of production. From raw material selection to final inspection, each step is monitored to maintain high standards. This attention to detail guarantees that every insulator leaving the factory is capable of withstanding the rigors of high voltage applications.
The Role of Advanced Technology in Insulator Production
Our factory employs advanced technology in the manufacturing of glass insulators. Equipment sourced from Germany and Italy enables us to produce insulators with precision and efficiency. The integration of such technology ensures consistency in product quality, positioning our factory as a leader in the industry.
Environmental Impact of Glass Insulator Manufacturing
With an increasing focus on sustainability, our factory invests in eco-friendly technologies and processes. The use of natural gas in our kilns reduces emissions, and our recycling initiatives minimize waste. These practices reflect our commitment to environmentally responsible manufacturing.
Exporting Glass Insulators: Navigating Global Markets
Exporting to over 40 countries, our factory has a robust strategy for serving international markets. This includes adherence to different international standards and customization options for clients globally. Our success in export markets is attributed to our commitment to quality and customer satisfaction.
Innovations in Glass Insulator Design
Continuous research and development at our factory lead to innovative design solutions that enhance the performance and reliability of our glass insulators. By focusing on innovation, we ensure our products meet the evolving demands of modern energy networks.
Factory Direct Sales: The Competitive Advantage
Our factory-direct sales model allows us to offer competitive prices without compromising on quality. By eliminating intermediaries, we can provide our clients with the best value for their investment in high-quality insulators.
Understanding IEC Standards for Insulators
Our glass insulators meet IEC60383 standards, ensuring reliability in performance. Understanding these standards is essential for manufacturers and buyers alike, ensuring that safety and operational criteria are adhered to across global markets.
Longevity and Durability of Glass vs. Porcelain Insulators
Glass insulators offer distinct advantages over porcelain alternatives. Their transparency allows for easier defect detection, and their robustness ensures longevity. By choosing glass, our factory provides insulators that combine durability with superior insulating properties.
Customization Options for Insulator Applications
We offer a range of customization options to meet specific application requirements. Whether it's a unique mechanical load capacity or a specific electrical specification, our factory can tailor solutions to optimize performance and ensure client satisfaction.
The Future of Glass Insulators: Trends and Predictions
The future of glass insulators lies in continual innovation and adaptation to new energy technologies. As the global energy landscape transforms, our factory remains at the forefront, developing insulators that meet the demands of renewable energy networks and smart grid technologies.
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