Factory-Blue Porcelain Insulator: High Voltage Solutions
Product Details
Model Number | 57-3 |
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Material | Porcelain |
Application | High Voltage |
Rated Voltage | 12kV/33kV |
Color | Blue |
Place of Origin | Jiangxi, China |
Common Product Specifications
Diameter (D) | 165mm |
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Spacing (H) | 381mm |
Creepage Distance | 737mm |
Cantilever Strength | 125kN |
Dry Flashover Voltage | 125kV |
Wet Flashover Voltage | 100kV |
Critical Impulse Flashover Voltage Positive | 210kV |
Critical Impulse Flashover Voltage Negative | 260kV |
Product Manufacturing Process
Our factory employs a rigorous manufacturing process to ensure each blue porcelain insulator meets high standards. The process begins with the meticulous mixing of raw materials to create a homogenous blank shape. This is followed by a drying phase, which prepares the insulators for glazing, adding durability and resistance to environmental factors. The glazed units are then fired in kilns at controlled temperatures to achieve optimal mechanical and electrical properties. After cooling, the insulators undergo glue assembly, routine tests, and final inspections to guarantee quality before packaging and dispatch. The comprehensive process ensures that our insulators perform reliably under high-voltage conditions, align with industry standards, and serve various applications efficiently.
Product Application Scenarios
Blue porcelain insulators from our factory are integral to electrical systems worldwide. Primarily used in transmission lines, they support high-voltage power distribution over vast distances, ensuring stability and reliability. In urban and rural settings, these insulators play a crucial role in distribution networks, safeguarding the delivery of electricity to homes and businesses. In substations, blue porcelain insulators are pivotal in isolating equipment, maintaining the integrity and safety of high-voltage operations. Moreover, their use in electrified railway systems ensures the continuous, safe flow of power along overhead lines. Our insulators' durability and electrical insulation properties make them suited for harsh environments, allowing them to contribute significantly to the stable functioning of national power systems.
Product After-Sales Service
Our factory provides extensive after-sales support, including installation guidance and technical assistance. Customers can reach our service center for expert advice and troubleshooting. Warranty coverage ensures peace of mind, with replacement or repair options available for any manufacturing defects.
Product Transportation
We ensure safe and efficient transportation of blue porcelain insulators using sturdy packaging materials to prevent damage during transit. Our logistics network allows for timely delivery to domestic and international locations, with options for sea or air freight based on customer preferences.
Product Advantages
- Durability: The factory's blue porcelain insulators are designed to withstand extreme environmental conditions, ensuring long-lasting performance.
- Electrical Insulation: Exceptional resistance to electrical conductivity makes them ideal for high-voltage applications.
- Cost-Effectiveness: While premium in quality, our factory-direct pricing ensures competitive rates for bulk purchases.
Product FAQ
- What is the primary material of the insulators? Our insulators are made from high-grade porcelain, offering excellent durability and insulation.
- Can these insulators be used in extreme weather? Yes, the ceramic composition ensures they perform well under various climatic conditions, including high winds and temperatures.
- How do you ensure quality in production? Our factory follows a strict quality control process, from raw material selection to final inspection, ensuring high standards.
- What is the typical lifespan of a blue porcelain insulator? With proper installation, they can last several decades, withstanding environmental and mechanical stresses.
- Are custom specifications available? Yes, our factory can accommodate specific requirements for special applications, subject to feasibility.
- What is the minimum order quantity? The minimum order is typically 10 pieces, but we can discuss smaller orders based on needs.
- Do you offer international shipping? Absolutely, our logistics team is equipped to manage global shipping efficiently.
- What testing is performed on the insulators? Each insulator undergoes rigorous testing, including electrical and mechanical stress tests, to ensure reliability and safety.
- How is the product packaged for delivery? We use secure, impact-resistant packaging to protect the insulators during transportation.
- What support is available post-installation? Our customer service team offers post-installation support and maintenance advice as needed.
Product Hot Topics
- Environmental Impact: Our factory's commitment to sustainable practices includes the use of environmentally friendly materials and manufacturing processes, ensuring that our blue porcelain insulators contribute to ecological preservation.
- Industry Innovations: The blue porcelain insulators from our factory represent the latest in high-voltage insulation technology, combining traditional craftsmanship with modern engineering to meet evolving industry demands.
- Installation Best Practices: Proper installation is crucial for the performance of blue porcelain insulators. Our factory offers detailed guidelines and expert support to ensure optimal installation.
- Custom Solutions for Challenging Environments: Our insulators are designed to operate in extreme environments. The factory can customize solutions for regions with unique climatic challenges, maintaining reliable power distribution.
- Technological Advancements: Ongoing research and development at our factory ensure that our blue porcelain insulators incorporate the latest technological advancements, improving efficiency and performance.
- Global Reach and Impact: With exports to over 40 countries, our factory's blue porcelain insulators are a critical component in global power distribution networks, underscoring their international importance.
- Safety Standards and Compliance: Manufactured to meet strict IEC standards, our blue porcelain insulators ensure safety and compliance in high-voltage applications worldwide.
- Cost-Benefit Analysis: While blue porcelain insulators may have a higher initial cost, their durability and low maintenance make them a cost-effective choice for long-term infrastructure investments.
- Color Psychology in Utility Design: The blue hue of our porcelain insulators is not just an aesthetic choice; it also has practical applications in blending with natural surroundings and reducing visual pollution in urban areas.
- Customer Testimonials: Feedback from clients highlights the reliability and performance of our blue porcelain insulators, reinforcing the factory's reputation for quality and excellence in the electrical industry.
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