Double-umbrella Suspension Insulator toughened Glass Insulator UG100B/146/450D high voltage suspension double-umbrella 100 kN toughened glass insulator UG100B/146/450D glass insulators

Glass insulator is a special insulation component used in overhead transmission lines to provide insulation and support for wires.

Double-shed Disc suspension insulator UG100B/146/450D
Double umbrella glass insulator is the a kind of insulation equipment used for high-voltage transmission lines, the following will be from its structure, characteristics, applications and other aspects of a detailed introduction:
Material composition: mainly composed of tempered glass, iron cap and steel foot. Tempered glass has high mechanical strength and electrical insulation properties, and can withstand mechanical stress and electrical load in transmission lines; iron caps and steel feet are used to connect insulator strings and fixed on transmission towers, usually made of hot-dip galvanized steel, with good corrosion resistance.
Connection structure: ball socket and ball head structure are generally used. This connection method has high mechanical strength and flexibility, can adapt to various stresses and deformations of transmission lines during operation, and is also convenient for installation and replacement of insulators.

Structural composition:

Glass insulators are usually composed of iron caps, tempered glass pieces, and steel feet, which are bonded together with cement adhesive

Product Details

100kN standard disc suspension glass insulator UG100B/146/450D Place of Origin：China Brand name：HUAYAO Certification：ISO9001 Daily output：10000 pieces 6 pieces in wooden case, then put in pallet. Payment & Shipping Minimum Order Quantity：10 pieces Packaging Details：normal export packaging Supply Ability：50000pcs Delivery Port：Ningbo,Shanghai Payment term：TT, L/C, FCA

Quick Detail

Glass Doule-umbrella Suspension Insulators UG100B/146/450D Dimensions Diameter (D): 280mm Spacing (H): 146mm Creepage Distance: 450mm Coupling Size: 16mm Mechanical Values Mechanical Failing Load: 100kN Tension Proof: 50kN Electrical Values Dry Power-frequency Withstand Voltage: 80kV Wet Power-frequency Withstand Voltage: 45kV Dry Lightning Impulse Withstand Voltage: 120kV Puncture Withstand Voltage: 130kV Radio Influence Voltage Data Test Voltage RMS to Ground: 10kV Maximum RIV at 1000 kHz: 50μV Packing and Shipping Data Net Weight, Approximate: 6.3kg

Huayao advantage products are glass insulators with a capacity of 40kN-550kN, which can meet the requirements of 10kV-500kV ultra-high voltage and extra high voltage transmission and transformation lines.
Huayao strictly complies with GB, ANSI, BS, DIN, AS, IEC standard designs, applicable to power transmission lines and substations.
Huayao has established a production line for ultra-high voltage tempered glass insulators with advanced production technology by introducing world-class production and testing equipment from Germany, Italy, and other countries. It has the ability to produce over 6 million pieces of AC and DC glass insulators annually.

The Production process flow:

The production process of glass insulators in Jiangxi Huayao Electric Co.,Ltd is as follows:
Mix raw material=>melt glass liquid=>press to glass insulator shape=> tempering treatment=>cold and shock test=> Glue assembly=> routine test and other test=> Finished products package.

Standard of glass insulator:

The tests have been performed in accordance with:
GB/T1001.1-2021 Insulators for overhead lines with a norminal voltage above 1000V Part1: Ceramic or glass insulator units for a.c. systems Definitions, test methods and acceptance criteria (IEC 60383-1:2021 MOD)
GB/7253-2019 Insulator for overhead lines with a nominal voltage above 1000V-Ceramic or glass insulator units for a.c. systems-Characteristics of insulator units of cap and pin type (IEC 60305:2021 MOD)
IEC 60383-1:2023 Insulators for overhead lines with a norminal voltage above 1000V
IEC 60120:2020 Dimensions of ball and socket couplings of string insulator units
Jiangxi Huayao electric Co.,ltd strictly compliance with above standard. We do the factory test report as above standard.
Huayao always do following test for each products:
1.Verification of the Dimensions
Surface defects: the surface of the glass insulator shall be smooth and free of creases, pores, cracks, lack of glaze, spots, burning marks and other defects. The diameter of bubbles in the glass parts shall not be greater than 5mm.
Overall dimensions: Overhead line insulators with nominal voltage higher than 1000V Part I: Porcelain or Glass Insulator Components for AC Systems-Definitions, Test Methods and Judgment Criteria GB/T 1001.1-2003 and other standards to ensure that the iron caps, insulators and steel legs of the insulators are on the same axis without obvious skew
2. Verifications of Displacements
3. Locking system test
4. Galvanized test
According to JB/T 8177-1999 and other standards, the thickness of galvanized layer shall be measured by magnetic thickness gauge, which shall meet the thickness requirements specified in the standard to ensure good corrosion resistance of metal acce
5. Thermal shock test
6. Mechanical Failing Load Test
According to GB/T 1001.1-2003 and other standards, apply a certain mechanical tension or pressure to the insulator until it is damaged, and measure its damage load value to check whether the mechanical strength of the insulator meets the design requirements to ensure that it is in normal operation and certain overload. Mechanical damage will not occur under the condition
7.Power frequency puncture withstand test
According to GB/T 772-2005 and other standards, the insulator is placed in the specified high and low temperature cycle environment. After multiple cycles, check whether its appearance, insulation performance and mechanical performance have changed, and check its stability and reliability under different temperature conditions, so as to simulate the temperature change that the insulator may experience in actual operation.

Package of the glass insulator：

Standard export wooden cases Non fumigation wooden box